SmartFan® Fusion-9 Manual

  • Installation

  • SMARTFAN FUSION DC FAN SPEED CONTROL AND ALARM MOUNTING

    Mounting

    Using the PCB support hardware in hardware pack H124-F, or equivalent, mount the Fusion-9 on a flat surface using all six mounting holes for maximum support. To minimize EMI, securely mount the unit on a grounded surface using a metal spacer and hardware at the mounting hole that is surrounded by a conductive pad.


    SMARTFAN FUSION DC FAN SPEED CONTROL AND ALARM CONNECTOR PIN ASSIGNMENTS

    Connector Pin Assignments:

    A description of the function of each connector pin and location is listed in Table 1.0. Depending on the model number and configuration of the Fusion-9, some headers may not need to be populated.

    Table 1.0: Connector Pin Assignments
    Header
    Label
    Description
    J1
    +A
    Power Supply A, Positive Terminal
    +B
    Power Supply B, Positive Terminal
    -A
    Power Supply A, Negative Terminal
    -B
    Power Supply B, Negative Terminal
    J3- J11
    +
    Fan, Positive Terminal
    A
    Fan, Tachometer Signal
    -
    Fan, Negative Terminal
    J12
    1
    I2C Address A0
    2
    I2C Address A1
    3
    I2C Address A2
    4
    Speed Override Input
    5
    Not Used
    6
    Not Used
    7
    External Thermistor Input
    D!
    SDA for Secondary I2C Bus
    C1
    SCL for Secondary I2C Bus
    D0
    SDA for Primary I2C Bus
    C0
    SCL for Primary I2C Bus
    GND
    Isolated/Logic Ground
    J13
    GND
    Isolated/Logic Ground
    1
    Alarm LED Output
    2
    Not Alarm LED Output
    3
    Power LED Output
    4
    Isolated Alarm Contact 1
    5
    Isolated Alarm Contact 2

     


    SMARTFAN FUSION DC FAN SPEED CONTROL AND ALARM SUGGESTED CONNECTING HARDWARE

    Use CRI Hardware Pack H124-F containing the following components shown in Table 2.0.

    Table 2.0: Recommended Hardware
    Header
    Mfg. & P/N
    H124-F Hardware Pack
    Qty
    Description
    Mfg. & Part No.1
    J1
    Molex No. 09-50-8041
    26-60-4040
    1
    Housing
    Molex No.
    09-50-8041
    4
    Terminal
    (tin)
    Molex No.
    08-50-0106
    J3

    J11
    Molex No.
    22-29-2031
    9
    Housing
    Molex No.
    22-01-3037
    27
    Terminal
    (gold)
    Molex No.
    08-55-0102
    J12
    Molex No.
    22-29-2121
    1
    Housing
    Molex No.
    22-01-3127
    12
    Terminal
    (gold)
    Molex No.
    08-55-0102
    J13
    Molex No.
    22-29-2061
    1
    Housing
    Molex No.
    22-01-3067
    6
    Terminal
    (gold)
    Molex No.
    08-55-0102
    Mounting Hardware
    6
    PCB
    Support
    Richco No.
    CBS-4-19
    1
    Aluminum
    Spacer
    Richco No.
    ALSS6-2
    1
    Screw
    6-32 x 5/8
    1
    Nut
    6-32
    1 Or equivalent

    Fusion 9 connection diagramInput Power Connection to Header J1

    Refer to Figure 1.0 for input power wiring. One or two power supplies in the range of 36 – 75 VDC should be connected at header J1. The Fusion-9 can supply up to 9.0 Amps (still air) at 24 VDC to the fan load at 55°C.

    Fan Connection to Headers J3-J11

    Nine Fans: The Fusion-9 distributes power to and monitors the tachometer signals from nine three-wire fans. Referring to Figure 1.0, connect the fans to headers J3 through J11. Fan wires are usually color coded with red for +, black or blue for - and white or yellow for tachometer signal. Fan current at each fan header must not exceed 4.0 Amps. Total current required by the fans connected to the Fusion-9 must not exceed 9.0 Amps (still air) at 24 VDC.

    Less than Nine Fans: Through the I2C, each fan header may be disabled. When disabled, the alarm outputs associated with that fan header will always show no alarm.

    Connection of Remote Temperature Sensor to header J12

    Temperature Sensor Connection when I2C Control is used: When configured to operate with I2C based speed control, temperature readings from both sensors are available. These temperatures do not affect speed or alarms in this control mode.

    Temperature Sensor Control: The Fusion-9 can be configured to operate with either an external sensor or the on-board sensor, which is used to provide temperature based fan speed control and alarming. Referring to Figure 1.0, connect the external sensor if used to header J12. There is no polarity consideration when connecting the sensor. Temperature accuracy and hysteresis is 2ºC.

    Connection of Dual I2C Bus to Header J12

    I2C Bus Speed Command Inputs when Temperature Sensor based Fan Control is used: When configured for temperature sensor based fan control, header J12 will accept I2C commands from either I2C bus. If a speed control command is given the Fusion-9 will automatically switch to I2C based speed control mode. Temperature sensor based fan control configurations support all I2C alarm status registers.

    Dual I2C Bus: The Fusion-9 uses 3.3 VDC bus operation. The SCL (Pin Cx) and SDA (Pin Dx) are buffered with a NPX PCA9511, which allows hot-swapping the I2C buses and uses internal rise time accelerators for improved performance. The total pull-up must be limited to 3 mA and bus capacitance limited to 400 pf per the I2C specification. If only one I2C bus is required either connection may be used. If two conflicting commands are given on each bus at the same time the command from the Primary bus will be used (S0 & D0).

    Digital Inputs: The Speed input (Pin 4) and the ID inputs (Pins 1 - 3) are internally pulled to 3.3 VDC with 10.0KΩ resistors.

    GND (Pin GND): Ground reference pin for the I2C busses and Digital inputs.

    Connection of LEDs to Header J13

    Header J13 provides local indication of Alarm (Pin 1), Normal (Pin 2), and Power (Pin 3) status. Referring to Figure 1.0, connect alarm LEDs to header J13. All LEDs are referenced to the Digital Ground (Pin GND). Choose single color LEDs or two leaded, bi-color LEDs with a rated forward voltage (Vf) between 1.6 and 2.4 VDC at a forward current (If) of between 15 and 25 mA. Nominal current applied to the LEDs is 8 mA.

    Connection of Remote Alarm Circuits to Header J13

    A MOS relay is provided on header J13 Pins 4 and 5 to provide remote indication of alarm status. Referring to Figure 1.0, connect logic circuits to header J7. The alarm circuit on header J13 is isolated from all other pins.

    ADDITIONAL MANUAL PAGES

    Use the links below for addtional manual pages or for a complete manual or click on the Operation/Installation Manual PDF link above.





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